Berthold Technologies GmbH & Co. KG
About us
For more than 75 years, Berthold Technologies has been successfully offering solutions for non-contact measurement of level, density, concentration, mass flow and moisture in containers, pipes or conveyor belts. As a world technology leader in the field of radiometric measuring systems, Berthold products convince with outstanding measuring performance and reliability. The main fields of application are, for example, in chemical, steel and power plants, refineries, as well as in the paper, glass and food industry. In addition, microwave measuring systems for the determination of moisture and concentration belong to our extensive portfolio.
No matter what you want to measure, please visit us in hall 6, stand B30
Products
Online moisture measurement
As a manufacturer of various online moisture measurement systems in the field of process control, we offer you the optimal solution for each application. Online moisture measurement on bulk materials The MicroPolar measures the moisture content of a wide variety of bulk solids online. The measurement takes place on the conveyor belt, bunker, silo, or on a shaft. The microwave transmission technology provides a noncontact measurement of the entire material cross-section. This results in an accurate and representative online measurement for quality assurance and process optimization. Typical areas of application for all kind of bulk materials are found in mining, power plants, coking plants, chemistry, building materials, wood and paper industry.
Radiometric Bulk Flow Measurement
Berthold‘s radiometric measuring systems monitor bulk flow and totalized mass in a non-contacting manner. They are used in many industries, such as mining, paper production, building materials and power as the measurement solution can be applied to all conveyor systems. Radiometry is often the only reliable method for determining flow rates. Our measuring systems are particularly suitable for monitoring loading processes, dosing and mixing processes, as well as production control. Capable of measuring the current conveying capacity, totalized mass (tonnage), and batch processes. The measurement can be carried out with any size of material, ranging from powders and granulates all the way to large lumps of rock and logs. The typical measuring range is between 100 kg/h and 1000 t/h. After a simple calibration, our systems operate with high precision for many years, with a reproducibility of ±1%. Fully non-contact – the measurement is uninfluenced by wind, vibrations, dust, dirt, fluctuating belt tension or fluctuating bulk densities. Retrofitting to existing conveyor systems is possible without any problems.
Measurement solutions for power generation applications
Noncontact measurements from Berthold find application in both coal-fired and biomass power plants. Using our sophisticated online moisture analyzers our customers gain real-time information on the raw material moisture and are therefore able to improve the boiler efficiency. Additional information about the burning process is provided by our carbon in fly ash analyzers. To better control the flue gas treatment, we offer carbon in fly ash analyzers of milk of lime or density measurement of gypsum suspension. We also provide robust and non-contacting bulk flow meters monitoring how much material is fed into the boiler. This is the only way to ensure a controlled supply of fuel, which ultimately leads to a lower consumption of raw material. Radiometric level measurements or switches are part of our product range as well.
Measurement solutions for mining & mineral processing applications
As technology leader in radiometric measurements, Berthold provides a wide range of analysers and measurement solutions that have been specifically designed for the mining and mineral processing industry. Our product range includes non-contacting radiometric measurement systems for level, bulk flow, density and moisture determination. The experts for measurement solutions All measurement solutions are contactless and non-intrusive. Thus, there is no exposure to process media and therefore, our products are unaffected by acidic, caustic, abrasive, dusty or sticky conditions. Easy mounting on existing installation - No down-time - No modifications Free of wear and maintenance
Measurement solutions for pulp and paper applications
Berthold is expert in monitoring critical processes. As technology leader of radiometric measurements we bring benefit to the pulp and paper industry by providing highly accurate and reliable online measurements – the base for a cost-efficient and high-quality production. Applications are wide ranging from the radiometric level measurement on a pulp digester, over the concentration measurement of green or black liquor, up to the mass flow measurement of recycling paper on conveyor belts. Using microwave transmission technology we provide real-time measurements of the moisture content of wood chips – even pulp consistency measurements are possible. Due to the unique variety of sensors and measurement components Berthold offers the optimal solution in terms of measurement performance, practical feasibility and cost. With hundreds of systems installed in pulp & paper mills worldwide, we have the experience and the technical know-how to even solve your measurement tasks no matter if a new system or a retrofit solution is required.
Measurement solutions for metal and steel applications
Berthold's measurement systems are used in steel production all over the world to monitor critical processes and to improve production efficiency. As technology leader in radiometric and microwave technology we provide highly accurate and reproducible online measurements – the basis for major cost savings and reliable process management. All major and quality-conscious steel plants worldwide use the Berthold systems; among them are customers like Arcelor Mittal, Baosteel, Gerdau, Nucor, POSCO, Riva, Tata Steel, ThyssenKrupp and Wuhan Iron and Steel – just to name a few. We are renowned for our ability to provide both a wide range of standard products as well as tailor-made measurement solutions, thus perfectly adapting to our customers‘ needs in terms of geometry, measurement performance and economic requirements. The huge number of measuring systems in operation worldwide is the best proof of the high quality of Berthold products and services.
Measurement solutions for food & beverage applications
Berthold's microwave measuring systems are specifically designed for use in the food industry to measure the water content or dry matter of various products online, such as: sugar, butter, caramel or cheese. This allows users to precisely determine the water content of a product, thus meeting the strict quality requirements and optimizing production processes - resulting in consistent quality, less waste and significant cost savings. Our radiometric measurements are also used successfully in the food industry. Non-contact level and density measuring systems are normally used when the process conditions are so difficult that conventional techniques are unable to perform satisfactorily. The radiation intensity used in these measurements has no influence on the product being measured. The high reliability and reproducibility of our measurements are of considerable benefit to the user.
Optimize your process with the density measurement from Berthold
Our density measurement systems are noncontact and maintenance-free. They provide accurate density and concentration readings of liquids such as acids, alkalis, solutions, slurries, and suspensions. The density measuring systems is clamped to the outside of existing pipelines. They can be used on pipe diameters from 25 mm to over 1000 mm, on chutes and on vessels. Berthold's density measurement is radiometric and therefore ideally suited for use in extreme measurement environments, such as with abrasive, highly viscous, or highly corrosive media, or even in the case of vibrations. It is completely unaffected by the flow velocity of the medium.
DuoSeries LB 474 - Density measurement with real 2-wire technology
DuoSeries LB 474 is the new radiometric density system from Berthold based on real 2-wire technology. The density measuring system DuoSeries determines density with high accuracy and repeatability. Due to its outstanding performance, the DuoSeries is the preferred choice when processes are demanding and 2-wire based control room technology is required.
SENSseries LB 480 - Highly sensitive detectors for density measurement
The SENSseries LB 480 density meter is a compact field device that combines top of the class measuring technology with maximum manufacturing quality and innovative features - the best system for challenging measuring tasks in density, concentration and solid content measurement.
Concentration measurement for liquids, suspensions, and pasty media
Concentration, density, or dry matter can be measured in a wide variety of products, continuous processes, pipelines, and vessels using the microwave measuring systems from Berthold. From the food industry to power plants and the pharmaceutical industry — the fields of application for our microwave systems are manifold and the selection of sensors is correspondingly large. Our special technical features, such as checking the plausibility of measured values or very high measurement and frequency dynamics, set new standards.
Density or total solids measurement in calcium carbonate
The production of calcium carbonate is of enormous importance for many industries, as it is an important component of many products. Calcium carbonate is mainly obtained by processing natural deposits, such as limestone, marble or chalk, or by synthetic processes such as precipitated calcium carbonate, also known as PCC. The process steps include extraction, crushing, grinding, purification, thickening and refining. Precise & reproducible microwave measurement Measuring the total solids or slurry density of calcium carbonate during production is crucial for maintaining product quality, optimising processes, ensuring regulatory compliance, enhancing product performance and troubleshooting any issues that may arise during manufacturing. It plays a vital role in the overall efficiency, reliability, and success of calcium carbonate production across various industries. With the Micro-Polar LB 566 measurement system from Berthold it is possible to measure the density or total solids with high repeatability and accuracy, thus guaranteeing stable and reliable process control throughout the entire process.
Moisture and mass flow measurement in the bulk industry
In several industries, it is essential to know the throughput and moisture content of the extracted materials during extraction and processing. With the help of a bulk flow measurement, the conveying capacity or solids mass can be determined. This enables, among other things, optimum utilization of storage capacities and compliance with delivery and production quantities. Moisture also plays an important role as it affects not only the quality but also the handling of the product. With the combined measurement solution of radiometry and microwave technology Berthold makes it possible to determine in real time the throughput as well as the product moisture precisely and contact-free. Thanks to the measurement principle and the patented stabilization methods, the measurements remain completely unaffected by external influences such as dust, vibrations, fluctuations in belt tension, temperature, aging, or external radiation. Example: Gravimetric measuring systems, such as load cells, can result in costs of up to 40,000 €/day caused by inaccuracies due to their measuring principle. Using our system solution, you can expect a measurement accuracy of ±0.5 (single standard deviation). This means that the investment will pay for itself in a very short time.
Online-Material Characterisation
Measurement of viscoelasticity, homogeneity and concentration in real time As experts in ultrasound technology, we offer unique possibilities in measuring online product characteristics via our patented ultrasonic spectroscopy analysis. This enables us to provide crucial information on product and process states, including viscoelastic properties of the product, homogeneity, product physical-chemical states, and concentration. Viscoelastic properties are key quality parameters in many industrial production processes such as rubber polymerization, and wherever it is important to control the transformation process. Our online measurement facilitates optimal process control, leading to cost-efficient energy consumption and reduced raw material waste. Our measurement systems are simple, robust, and reliable. Across industries from the food to chemical to rubbers and polymers, the areas of application for the systems are almost limitless. Our solutions provide real-time and contactless data on the product being manufactured.
Water & solids content measurement for the dairy industry
Real-time process monitoring in food production Water is a characteristic component of dairy products. It determines consistency and influences the taste as well as the quality of the final product. In most countries, the water content of butter is subjected to strict monitoring. According to one regulation, for example, the water content of butter in Europe may not exceed 16 %. With the latest microwave technology, it is possible to monitor the water or solid content during production in real time, which enables early detection of deviations. This makes it possible to maintain consistent quality and cost-efficient production. It also ensures that the dairy products comply with all legal requirements and that the product meets expectations. Process control in dairy plants The measuring system provides continuous and real-time information on the current water content or dry matter on a wide range of dairy products. The measurement can be applied directly in the main stream, therefore a bypass is not required. The materials used, which are FDA and EHEDG approved, allow easy cleaning and are resistant to high temperatures, acids and bases. Furthermore, performance is not affected by colour, viscosity or inhomogeneity of the product.
Measurement solutions for the cement industry
In the demanding environment of cement production, conventional process control methods often reach their limits. Radiometric measurement systems offer a reliable, noncontact and non-intrusive process control solution. It enables precise level measurement, early detection of cyclone blockages in the preheater, accurate bulk flow monitoring on conveyor belts, and effective moisture measurement – even under harsh operating conditions.