J. ENGELSMANN AG
About us
Your partner for process engineering solutions in bulk material handling since 1873!
For over 150 years, Engelsmann has stood for high-quality and reliable production technology in the handling of bulk materials. Today, our components and systems are primarily used in the chemical, plastics, food, pharmaceutical, and battery manufacturing industries. Our strength: high-quality, customized process engineering for optimal bulk material handling: We screen, fill, empty, and mix bulk materials – with a passion for technology and an understanding of practical applications.
Our product portfolio includes screening machines, filling and emptying systems, as well as mixing and laboratory equipment. We support our customers from development and design to production, commissioning, and service. In our in-house technical center, bulk material processes can also be simulated and qualified under realistic conditions – for maximum process reliability and quality.
Products
Big Bag Emptying
With our big bag emptying systems, we can meet almost any requirement for emptying big bags, right through to individually designed, fully automated turnkey solutions. A wide range of materials and surface treatments are available to meet the highest hygiene standards. Regardless of which big bags and products need to be emptied or which downstream processes need to be taken into account, our big bag emptying stations offer customized and comprehensive solutions for optimal emptying and integration into the operator's process environment. Designs • Individual, constructive adaptation of components • Integration of downstream process technology (e.g., conveyor, dosing, screening, or mixing technology) • With integrated crane track or loading gear for forklift attachment • Emptying aids: walking device, mushroom and beam pressure device, vibration table • Additional options such as weighing systems, sealing devices, spring tensioning, protective barriers, etc. • Control options: pneumatic, manual, or fully automatic • Big bag station available as a completely enclosed, dust-tight system • ATEX design (with grounding monitoring) • FDA and GMP compliant • Containment solutions up to OEB 4 Convincing facts • Big bag station with a wide range of emptying aids and accessories • Optimal integration into existing systems • Design adaptation of individual components up to customized special solutions • Suitable for the highest safety and hygiene requirements • Easy to set up and convert thanks to modular design • Available as a turnkey system with integration of downstream processes
Big Bag filling station
Our big bag filling stations are ideal for plant operators looking for efficient and clean solutions for filling their big bags. Depending on the product properties, we offer a wide range of options such as different filling aids, filling heads, dust filters, or weighing systems. We supply both simple, standardized filling stations and multifunctional, individually designed filling systems that can be seamlessly integrated into your plant environment. Designs • Filling via a simple downpipe with clamps or a filling head with dust-tight inflation sleeve • Filling aids such as vibrating support tables, tensioning and forming devices (air nozzles) • Weighing systems such as hanging, platform, or U-scales, level indicators for controlled filling. • Dust extraction: suction and displacement filters or designs with aspiration connections for connecting existing dust extraction systems on site • Anti-trickle protection for clean filling (JEL FlowStop) • Frame manufactured to DIN EN 1090-2 EXC 3 as standard • Compliance with ATEX, FDA, GMP, or EC1935/20024 guidelines Convincing facts • Standardized, economical filling stations, as well as complex, individually designed filling systems with numerous filling functions • Low-dust and dust-tight filling processes • Containment solutions up to OEB 4 for filling toxic or highly active products • High process and operator safety • Low maintenance, low downtime
JEL SmartCon ES - Big Bag Containment Emptying System
With the JEL SmartCon ES connection system, big bags with foil liners can be emptied under containment conditions up to OEB 4. This means that only minimal, barely measurable quantities of product particles escape into the plant environment. Operating personnel are thus protected from harmful substances, and excessive dust exposure in your plant due to fine powdery products is prevented. With JEL SmartCon ES, you can empty big bags in just 10 simple steps. The system features a consistent hygienic design and a range of safety features, such as integrated pressure testing of the big bag liners before the emptying process begins.
JEL SmartCon BS - Big Bag Containment Filling System
With the JEL SmartCon BS big bag filling system, big bags with foil liners can be easily and safely filled under containment conditions up to OEB 4. Thanks to the high degree of automation, the big bag filling system is very easy to operate and operating errors and the resulting breaks in containment can be reliably prevented.
Long-stroke screening machines
In all areas in which screening which is precise and gentle on products in connection with a high throughput capacity are required, it is impossible to ignore the advantages of the long-stroke machines of the Engelsmann brand. Advantages of our long-stroke screening machines: ◾High selectivity for classification (up to 99%) ◾Economical screening ◾Low energy requirement (e.g. 0.75 KW for 1,5 m² sieve surface) ◾Easy switching of sieves ◾Short downtimes thanks to fast cleaning
Vibration screening machines
Vibrating screens are set in motion by the imbalance of vibrating motors, causing them to move vertically and horizontally. And they do so with high amplitude. Vibrating screens are very versatile in their application. In conjunction with screen cloth cleaning systems, they are suitable for almost all common screening tasks, a wide range of products, and a broad grain spectrum. Advantages of our vibrating screening machines: - Can be used for a wide range of products - High throughput and separation accuracy even with difficult product properties - Suitable for all common screening tasks: separation of oversize or fine grain, protective screening, classification, and passing. - Short downtimes: quick screen insert change, very good cleanability (hygienic design) and easy maintenance. - Various sizes and screen areas available - Various cleaning systems for the screen mesh: triangles, balls, and ultrasound - Holistic screening concepts including upstream and downstream process technology such as conveying, dosing, mixing, etc.
Centrifugal screening machines
In centrifugal and passing sieve machines, the material to be sieved is moved through a cylindrical sieve basket by tool-equipped rotors. They are mainly used for products that are difficult to sieve and achieve very good results even with caked and fatty products. Centrifugal and strainer machines are versatile – they can be used in a wide variety of industries and applications in the production process: as protective screens, for separating coarse and fine particles, and of course for deagglomeration. Our centrifugal screening machines at a glance: ◾Cyclone screeners and passing sieves ◾Different sizes and screening surfaces ◾As a single stand-alone machine or integrated into your plant ◾Individual special solutions on request ◾Design in accordance with relevant guidelines such as ATEX, FDA, EC1935/2004, or GMP
Vibration Screening Machine JEL Konti II
The JEL Konti vibrating screen is suitable for various bulk materials and screening tasks. Thanks to its ergonomic design and tool-free operation, the vibrating screen is easy to handle. The enlarged radii and the dead space-free design of the sieve trough also enable easy and residue-free cleaning, making the JEL Konti ideal for use in applications with high hygiene requirements. The special feature: the screen insert can be easily pulled out of the screening machine at the front like a drawer when changing it. The screen insert can therefore be changed without having to dismantle the screen or disconnect it from the product flow.
Vibration Screening Machine JEL Fix II
The vibrating screening machine JEL Fix is used for protective and oversize grain sieving. Thanks to its low design height and narrow platform, the sieve will find space even in limited production spaces. The JEL Fix can be fitted with a stationary or movable base frame depending on the requirements, or it can be integrated directly into a system without a frame. Thanks to a housing free of dead space and smooth surfaces, the vibrating screening machine can be cleaned easily and is therefore suited to high standards of hygiene.
Vibration Screening Machine JEL VibRS
The round vibro screen JEL VibRS can screen up to six fractions and is used for almost any bulk solid or screening task. Thanks to screen decks which can be stacked on top of each other, even large screening surfaces can be set up in a way that saves space. Furthermore, the output and the number of separated fractions can be increased by setting up additional screen inserts – it only takes a few simple steps, and the footprint stays the same.
JEL Konti II CTM (Containment)
The JEL Konti II CTM can be used to screen a wide variety of products and perform almost all common screening tasks - up to OEB level 4. When screening, the containment level is always at risk when the machine has to be opened - such as when changing the screen feeder. With our JEL Konti II CTM containment screen, you can carry out screening processes safely and easily even without isolators and full protective suits. The screen insert can be changed without breaking the containment and with just a few simple steps - for maximum safety and productivity.
Drum Hoop Mixer JEL RRM
The JEL RRM drum hoop mixer is used for the mixing, homogenization and coloring of bulk solids and fluids. The drum hoop mixer can also be used for small volumes of materials and, thanks to its compact design, even finds a place in cramped production halls. The JEL RRM is operated with no need for tools. A special hygiene variant is available for use in hygiene-sensitive areas of application.
Plant units for bulk solids processing
We plan, manufacture, and assemble bulk material handling systems for screening, mixing, filling, emptying, conveying, dosing, and weighing. We always keep our customers' individual requirements in mind. We develop tailor-made turnkey solutions, from joint project definition to planning and manufacturing to commissioning. As your partner for demanding requirements in the field of bulk material handling systems, we offer you complete solutions with services from a single source: ◾In-depth, process engineering consulting ◾Compact, multifunctional system concepts ◾Testing of system concepts in our own technical center ◾Automation and control solutions ◾Design and construction of your solution ◾Manufacturing of your plant in our own production facility ◾Assembly and commissioning ◾CE marking ◾Validation and qualification in accordance with GMP and FDA ◾Reliable and transparent project management Plant services such as maintenance, spare parts service, training, and plant optimization round off our range of services.
Jolting Volumeter
The JEL STAV II Jolting Volumeter measures the bulk volume and tamped density of bulk materials before and after compaction. The device is motor-driven, controlled via a display, and holds the measuring cylinder in place with a clamping device. It complies with relevant standards such as the European Pharmacopoeia, DIN ISO 787-11, ISO 3953, ISO 8967, and ASTM B 527-93. The stroke rate can be individually adjusted, measuring cylinders are available in various sizes, and a soundproof hood is available as an option.
Test screening machine JEL 200-II
The JEL 200-II sieve analysis machine determines the particle size distribution of bulk materials according to the plane motion principle and delivers reproducible results. It is motor-driven, controlled via a display, and can accommodate up to six sieve frames plus lid and base. The device is suitable for dry, powdery, and coarse-grained materials and supports statements on grinding and processing. Standard-compliant sieve meshes according to DIN ISO 3310 and ASTM E11-87 are used.
