Rema Tip Top West GmbH
About us
REMA TIP TOP has for decades offered its customers in the material processing, surface protection and automotive sectors solutions that are specifically matched to one another and certified.
Products, services and engineering from REMA TIP TOP for corrosion and wear protection of conveying and processing plant can reduce industrial failures and outages while optimizing operating safety and production capacities, thus increasing profitability. The company has, moreover, made a name for itself in the provision and maintenance of conveyor belts.
Products
MCube RFP
Detect costly roller failures early through real-time monitoring. Roller failures are responsible for 75% of all mechanical malfunctions on conveyor belts. These malfunctions often lead to unexpected production stoppages, high energy costs, and safety risks. With the MCube RFP system, REMA TIP TOP has developed an innovative predictive diagnostic solution that precisely detects vibrations and integrates seamlessly into existing maintenance processes. Modern conveyor systems are under constant cost pressure, as any downtime can quickly incur high costs. Rollers are responsible for approximately 40 percent of the energy consumption of conveyor belts. Even a minor blockage doubles energy consumption. Maintenance is often reactive, meaning it only occurs after malfunctions or damage, which increases the risk of costly consequential damage or even fires. The MCube RFP system from REMA TIP TOP, with its "MCube RFP Mobile" version, records roller bearing vibrations in just three seconds during an inspection, while the "MCube RFP Fixed" system delivers real-time data directly to maintenance management. Both versions complement conventional maintenance routines, integrate seamlessly into existing systems, and significantly increase plant availability. Whether as a mobile solution for changing locations or as a permanently installed solution for continuous monitoring, MCube RFP ensures that maintenance teams intervene precisely when needed. Thanks to MCube RFP, plant operators benefit from significantly reduced maintenance and energy costs, as well as increased availability of their conveyor belts. As part of the comprehensive MCube portfolio, the system complements solutions for belt thickness measurement, belt break detection, steel rope inspection, and X-ray diagnostics – for holistic maintenance concepts that combine efficiency, safety, and sustainability.
MCube CAM
The inspection process is simple and efficient: First, the conveyor belt is filmed with a standard smartphone, and the video is then uploaded via the REMA TIP TOP upload platform. The AI-powered software automatically detects cracks, defective joints, edge and surface damage, and other anomalies. The software then generates a detailed report, including a defect map with severity ratings, high-resolution images, and recommended actions. This provides users with a transparent, objective, and standardized evaluation that can be used for operational maintenance as well as for compliance and audit purposes. MCube CAM's recommendations are based on REMA TIP TOP's decades of expertise in mining and conveyor technology, which has been incorporated into the AI training and the software itself. “We have succeeded in making continuous conveyor belt monitoring as simple, accurate, and cost-effective as possible. Since everyone carries a smartphone these days, plant operators incur no additional costs for purchasing expensive maintenance equipment to use MCube CAM. With MCube CAM, AI image analysis replaces the visual inspection often performed by individuals,” explains Dr.-Ing. Daniel Kasperek, Head of REMA Engineered Technologies at REMA TIP TOP. MCube CAM is suitable for all types of conveyor belts – from overhead and pipe conveyors to long main and transport belts, as well as inclined and downward conveyors. The product can therefore be used in many industries, such as mining, the building materials and recycling industries, and logistics providers. MCube CAM offers clear advantages, especially in hard-to-reach or enclosed areas: Manual inspections are reduced, employee safety is increased, and damage is detected early, before it leads to costly downtime.
CONVEYOR BELTS
CONVEYOR BELTS Taking your requirements into account, we are able to cover the entire range of requirements for your operation.
Drum lagging
Our drum coverings provide grip, wear protection and prevent caking in both wet and dry areas.
Impact beam
Impact beams dampen the falling energy of the impacting material through the elastic substructure made of proven REMA TIP TOP special rubber.
Wear protection
By applying wear protection, the service life of your systems is significantly increased.
Sprayable wear protection
Remapur protects the material against both abrasive and impact wear and thus extends the service life of the system components.
CENTRING SYSTEMS
With our high-quality centering functions we protect the tape.
Conveyor belt cleaning
Increase your productivity with our REMACLEAN conveyor belt cleaning systems from REMA TIP TOP! Optimal cleaning of the conveyor belt contributes significantly to profitability. Disruptions to the production process caused by contamination lead to inefficiency and even downtime of the entire belt conveyor system. In addition, inadequate conveyor belt cleaning causes additional costs due to increased wear on drums or conveyor belts, as well as due to loss of bulk material and expenses for manual cleaning work.
Screen lining
Screen linings of the highest quality In the processing of raw materials, classification is an important mechanical separation process for solid mixtures. Screening is a process in which bulk materials are classified by size. In order to ensure this separation, mechanical requirements and the necessary screen linings are necessary. REMA Tip Top offers the right and suitable screen linings for your screening applications.
Idler & underband rollers
DRUMS (DRIVE & DEFLECTION) The drums from TIP TOP Vulkanisiertechnik offer the possibility of obtaining excellent technology from a single source. Drive & deflection drums in various, tailor-made designs and tailored to the customer's requirements. On request, the drums can be fitted with REMAGRIP drum linings in our workshops.
Waterjet technology
Precision at the highest level - quality cuts with water jet technology Discover the future of material processing! Our high-quality cuts using the latest CNC water jet technology for rubber, aluminum, steel, stainless steel, stone, glass or plastic guarantee maximum precision and flexibility. Thanks to cold cutting processes, your materials remain intact, without any thermal stress. The result: We manufacture any number of components, from prototypes to series components in different quantities with perfect cutting edges, without post-processing. Rely on our expertise for tailor-made solutions that meet the highest requirements. Environmentally friendly, efficient and precise - that is quality that pays off. Our components can then also be coated with PU. See for yourself how effective our innovative water jet technology is!
Concrete restoration
REMA TIP TOP has developed a special spray coating called REMAPUR-BIO. This coating protects concrete surfaces from chemical and mechanical influences. It is an effective protection against corrosion and flaking and the resulting leaks. Concrete renovations, especially in the area of biogas plants, can also be carried out quickly and on a budget.
Plastic conveyor belts
CUSTOMIZED PLASTIC CONVEYOR BELTS Choosing the right conveyor belt is crucial for efficient material transport. At REMA TIP TOP West you will find a wide range of plastic conveyor belts that we adapt individually to your requirements. If the belt is used in the food industry, we ensure that it meets all relevant standards and guidelines. Rema TIP TOP West customers benefit from products of the highest quality as well as comprehensive and customized solutions from our diverse range. This includes textile-based conveyor belts, plastic modular belts, slatted belt chains, drive belts, monolithic belts and timing belts.
News
REMA TIP TOP relies on Gomocha for its global service platform CCube.
Through its partnership with the field service management solutions expert Gomocha REMA TIP TOP is strengthening its digital infrastructure and creating the foundation for even more efficient and scalable service processes in all international markets.
REMA TIP TOP simplifies the inspection of conveyor belts with MCube CAM
With MCube CAM, REMA TIP TOP is launching a groundbreaking innovation for conveyor belt monitoring. The new solution enables simple, automated, and AI-supported video analysis of the conveyor belt's load-bearing side directly via a smartphone.