Sauter GmbH
About us
As one of the leading suppliers of control systems in automation technology, we have been serving our customers since 1972. With this broad range of services, we provide quality solutions for the concrete industry. From planning and software development to complete installation, our customers receive all services from a single competent source. Many successful companies worldwide place their trust in us and our services.
Products
s-mix - Process control ready-mixed concrete
The s–mix process control system for ready-mix concrete can be adapted to different types of concrete and customer requirements. Whether high-strength concrete or special mixtures for special applications – the adaptability of the system is impressive. The environmental impact can be reduced through precise dosing and the use of recycled materials. The s–mix ready-mix concrete process control system helps to make the use of resources sustainable. The integration of s–mix process control for ready-mix concrete into production represents significant progress in the construction industry. This technology not only optimizes quality requirements, but also provides economic benefits. Companies that rely on s–mix position themselves as pioneers in providing high-quality, tailor-made concrete for demanding construction projects. Key functions: • Intuitive operation • Process visualization of your complete system • Operating modes automatic – semi-automatic – manual • mixing plant control system (calibratable) • Process optimization • Simple controls for small and mobile systems • Complex controls for large systems with multiple mixers • customer-specific project solutions • production monitoring • Program modules – feed control, binding agent injection • modular retrofitting of all system types • Consistency measurement and control with s–cons – Consistency control • Water dosing with s–visco – Water dosing • Precise humidity, temperature & density measurement • Energy management • Networking with other applications from the s–synergy portfolio • Connection to external “process mining software” e.g. Alcemy • Machine learning and AI connection
s-mix • Prozesssteuerung Werksbeton
The s–mix process control system for ready-mix concrete is an innovative system for the production of ready-mix concrete that guarantees the highest quality standards and precise dosing accuracy. This modern process is used in concrete production and is characterized by its ability to precisely coordinate different components of the concrete to guarantee a uniform and high-quality end product. The s–mix technology enables exact dosing of the individual ingredients such as cement, sand, gravel and water. This ensures that each batch has the same high quality standard. By automating and precisely controlling production processes, time and resources can be used efficiently. This not only leads to an increase in production capacity, but also to cost savings. With s–mix, all relevant parameters can be monitored during the mixing process. This allows immediate adjustment and correction should deviations occur, which significantly improves quality assurance. Accurate dosing minimizes material consumption and reduces waste, which not only brings economic benefits but also makes a positive contribution to the environment. Key functions: • Intuitive operation • Process visualization of your complete system • Operating modes automatic – semi-automatic – manual • Process optimization • Single control systems for small systems • Control of highly complex systems with several mixers and areas • customer-specific project solutions • Production monitoring and analysis • Program modules – feed control, binding agent injection • modular retrofitting of all system types • Water dosing with s–visco – Water dosing • Precise Mixer Humidity, Bulk Material Humidity, Temperature & Density Measurement • Networking with other applications from the s-synergy portfolio • Connection to external “process mining software” e.g. Alcemy • Machine learning and AI connections
s-load • loading control
The loading of bulk goods is a critical process that plays a central role in many industries. It is essential that this process runs smoothly and without delays. This is where the s–load loading control system comes into play – an innovative solution that not only makes your loading processes more economical, but also raises them to a new level of efficiency. The s–load loading control system enables precise monitoring and control of the entire loading process. The use of state-of-the-art technologies ensures that every phase of the loading process is optimally coordinated. This not only reduces vehicle downtimes, but also the costs associated with inefficient processes. At a time when efficiency and cost control are crucial for companies, the s–load loading control system is a future-proof solution. Rely on our expertise and design your loading of bulk goods in an economical and process-optimized way. Minimize delays and maximize your productivity – with s–load at your side. Key functions: • Fully automatic and unmanned loading 24/7 • volumetric dosing • gravimetric dosing • Belt weighers • call terminals • Card terminals • QR-Scanner • Delivery slip printer • Vehicle license plate recognition • Intercom systems • Height-adjustable • Loading systems for • Truck tipper loading • Railway wagon loading • winter service loading • Pearl gravel loading • shipping • Collective delivery notes
Special controls
Special controls Sauter GmbH is not only known for its globally proven process controls in mixing and dosing systems, but also for its customized special controls. These individual solutions are developed specifically according to the wishes and requirements of our customers in order to guarantee optimum benefits and efficiency in the respective applications. Every special control system begins with an in-depth analysis of the customer’s specific needs. Our experienced team of engineers works closely with you to understand your processes and design a solution that is perfectly tailored to your production processes. The special control systems from Sauter GmbH are extremely flexible and can be adapted to a wide variety of products and processes. Whether it is a matter of special mixing ratios, special dosing requirements or unique production conditions – we offer a customized solution that meets your requirements. By using the latest technologies and innovative approaches, we ensure that our special controls are not only efficient, but also future-proof. This enables our customers to increase their competitiveness and focus on the essentials: the quality of their products. With customized special controls from Sauter GmbH, you can rely on a partnership that offers you not only technical excellence, but also support and advice throughout the entire development process. Let us realize your vision together and optimize your processes! • Dry plaster • Dryer • Ship loading systems • Cement railroad unloading • Chemical mixing systems for additive manufacturers • Control systems for recycling plants • Pet food manufacturer • Food / Grape presses • Polymer mixing plants
s-sensors • Humidity measurement
We are setting new standards with our outstanding bulk solids moisture measurement In today’s industrial landscape, precise measurement of moisture in bulk materials is essential to ensure quality and efficiency. With our advanced s–sensors • moisture measurement in bulk solids, we offer you a solution defined by precisely selected sensor technology and exceptional software tools. With the precise sensors, we record the humidity values with an accuracy that sets new standards and enables you to optimally control your processes. The integration of our innovative s–sensors • moisture measurement software solutions ensures that you not only receive up-to-date measurement data, but can also create comprehensive analyses and forecasts to support your decision-making. This combination of high-quality technology and intelligent software enables you to achieve maximum performance in your processes. Rely on our expertise and experience how together we can set new standards in moisture measurement for bulk solids. Key functions: • Online measurement and control • Sand-water correction Live diagram • Flow/humidity • Two/multi-point calibration
s-sensors • Density measurement
Our density measurement in recycled water: precision through modern technology In today’s concrete production, ensuring the highest quality and process accuracy is of paramount importance. Our s–sensors • density measurement in recycling water combines advanced analytics with precise calculations in the software and uses state-of-the-art light absorption technology. This innovative approach enables us to significantly increase efficiency in concrete production. By using these advanced technologies, we ensure that our processes are not only precise, but also efficient. The combination of analytical methods and modern technology in s–sensors • density measurement represents a decisive advance in concrete production and makes a significant contribution to achieving our quality targets. Key functions: • Online measurement and control • Sand-water correction • Live diagram flow/humidity • Two/multi-point calibration
s-scale • vehicle scale
Our truck scale management system s–scale brings efficiency and control of your goods flows to your company. In today’s dynamic logistics and merchandise management environment, precise and efficient weight recording is essential. Truck scales are crucial instruments that help companies to optimize their flow of goods. With the s–scale management system, we offer you a solution that not only simplifies weight recording, but also revolutionizes the entire logistics processes in your company. The s–scale management system represents an innovation in the field of vehicle weight recording. It offers a clear, integrated software solution that goes far beyond mere weight recording. To summarize, the s–scale management system is a comprehensive solution for companies that want to manage their truck scales efficiently. The benefits range from ease of use to cost-saving measures and increased data availability. Key functions: • vehicle scale management • Embedded solution • Stand-alone solution • Unattended weighing • printer terminals • Thermal printer • Card management • Printing of weighing slips and delivery notes • HMI terminals • Barcode / QR code • load documentation by picture archiving • signal- and barrier control • Connection to s–sign • paperless delivery bill • Communication with external legal-for-trade scale evaluation devices, e.g. Höflmeyer, Pfister, Dini Argeo, Pari, Systec • Communication with external vehicle identification systems (camera)
s-lab • Concrete laboratory
In today’s world, precise quality assurance measures are crucial for success in the concrete industry. The s–lab software from Sauter GmbH has established itself as an indispensable tool in this area. This software enables efficient and reliable monitoring of concrete properties and helps companies to achieve the highest quality standards. The s-lab software is used in various areas of the concrete industry. Whether in building construction, civil engineering or the production of prefabricated elements – the functions of the software can be flexibly adapted. Laboratories using s–lab report a significant improvement in their workflows and higher customer satisfaction. The s–lab concrete laboratory software from Sauter GmbH has established itself as a proven quality assurance tool in the concrete industry. With its comprehensive functions and benefits, it supports companies in optimizing their processes and ensuring the highest quality standards. In an industry where quality and reliability are of the utmost importance, s–lab is a valuable investment that pays off in both the short and long term. The s–lab software offers a wide range of functions that are specially tailored to the needs of concrete laboratories. These include Key functions: • raw material management • Test Plan and Declaration of Conformity Calculator • properties register • construction site monitoring (B2) • Recipe sieving curves with optimization • mix design calculation with standard-compliant assistance tools • concrete families, sample- and test management • aggregate, fresh concrete and hardened concrete • Residual water monitoring • plant log, event log • WPK – Factory Production Control • statistical evaluation • Consideration of global European standards and country-specific user rules e.g. EN206, DIN1045-2, SIA-262 • construction site monitoring (B2) • Free parameterization • Concrete Construction Quality Classes (CCQ) • New DIN 1045:2023-08
s-scale+ • App for mobile vehicle scales and general cargo loading
The innovative s–scale+ app for your mobile truck scales and general cargo loading revolutionizes the way you manage and document loading orders. Key functions: • Transfer loading orders from the disposition directly to the wheel loader • Overview of all active loading processes in a list • Delivery note can be printed directly in the wheel loader • Simple and precise weighing • Delivery notes directly into invoicing