MCube RFP

Detect costly roller failures early through real-time monitoring. Roller failures are responsible for 75% of all mechanical malfunctions on conveyor belts. These malfunctions often lead to unexpected production stoppages, high energy costs, and safety risks. With the MCube RFP system, REMA TIP TOP has developed an innovative predictive diagnostic solution that precisely detects vibrations and integrates seamlessly into existing maintenance processes. Modern conveyor systems are under constant cost pressure, as any downtime can quickly incur high costs. Rollers are responsible for approximately 40 percent of the energy consumption of conveyor belts. Even a minor blockage doubles energy consumption. Maintenance is often reactive, meaning it only occurs after malfunctions or damage, which increases the risk of costly consequential damage or even fires. The MCube RFP system from REMA TIP TOP, with its "MCube RFP Mobile" version, records roller bearing vibrations in just three seconds during an inspection, while the "MCube RFP Fixed" system delivers real-time data directly to maintenance management. Both versions complement conventional maintenance routines, integrate seamlessly into existing systems, and significantly increase plant availability. Whether as a mobile solution for changing locations or as a permanently installed solution for continuous monitoring, MCube RFP ensures that maintenance teams intervene precisely when needed. Thanks to MCube RFP, plant operators benefit from significantly reduced maintenance and energy costs, as well as increased availability of their conveyor belts. As part of the comprehensive MCube portfolio, the system complements solutions for belt thickness measurement, belt break detection, steel rope inspection, and X-ray diagnostics – for holistic maintenance concepts that combine efficiency, safety, and sustainability.