100 results found
    1. Liner Connection System LAS-MC (manual connect)

      Liner Connection System LAS-MC (manual connect)

      The HECHT Liner Connection System LAS-MC “Manual Connect” is an innovative solution for the safe and dust-free discharge of FIBCs (Big Bags). The system achieves a Containment level of up to OEB 4 (1–10 µg/m³), reliably protecting operators, product, and the environment. The liner exchange process is ergonomic, fast, and requires almost no auxiliary materials such as O-rings – resulting in reduced operating costs and minimal downtime. The LAS-MC is available in two versions: Pneumatic – for automated processes with convenient control. Manual – for applications without compressed air consumption. With its robust stainless-steel design, easy handling, and seamless integration into existing discharging stations, the LAS-MC is highly versatile – suitable for use in pharmaceutical, chemical, battery, and food industries.

    2. LiquiCoreTM-high-temperature screw heat exchanger

      LiquiCoreTM-high-temperature screw heat exchanger

      The LiquiCore™ high-temperature screw heat exchanger enables precise and efficient thermal treatment of bulk materials in the temperature range from around 230 °C to 600 °C. The system opens up applications such as pyrolysis, calcination, high-temperature drying, and thermal activation of solids, thereby significantly expanding the possibilities of conventional screw heat exchangers. In terms of design, LiquiCore™ is different from conventional systems in terms of a newly developed screw shaft, which contains electrical heating elements embedded in a hermetically sealed core of low-melting metal. Once this metal is liquefied, it takes over heat distribution and, due to its very high thermal conductivity, ensures fast, even, and efficient heat transfer over the entire shaft length. Optionally, the trough jacket can also be electrically heated to increase the heat capacity. Since the system is fully electric, there is no need for heat transfer fluids such as thermal oil or the associated infrastructure of heaters, pumps, and pipework. This reduces system complexity and maintenance requirements, as there are no leaks or fluid age effects. At the same time, electric operation enables precise temperature control and fast response times. The design is customized to each individual process requirement. The system uses heat-resistant stainless steels and special alloys, process-optimized screw geometries, and integrated control and regulation technology. This ensures safe, reproducible, and homogeneous high-temperature process control. LiquiCore™ thus offers a compact, robust, and powerful solution for demanding thermal processes in the chemical industry, recycling, raw material processing, and specialized high-temperature applications.

    3. Lower belt scraper roller

      Lower belt scraper roller

      Conveyor belt cleaning at the highest level The PUCEST underbelt scraper roller – an important component for conveyor belt cleaning for greater efficiency. The PUCEST underbelt scraper roller consists of several components: • Drive • Shaft • Scraper blades The patent-pending underbelt scraper roller is used to clean the underbelt. The specially shaped and flexible lamellas ensure reliable removal of the material. The underbelt scraper roller runs against the direction of travel of the conveyor belt and is actively driven by a motor. underbelt-roller-new-11-2024 Advantages over other scraper brushes: Long service life thanks to our PUCEST material The special lamella shape guarantees reliable removal of residual material on the conveyor belt The flexible lamellas adapt perfectly to the conveyor belt Belt-friendly cleaning The individual lamella rings can be replaced at any time Available from stock at short notice in all common belt widths.

    4. Maintmaster Manufacturing Intelligence: AI for Maintenance & Production

      Maintmaster Manufacturing Intelligence: AI for Maintenance & Production

      Maintmaster Manufacturing Intelligence (MI) helps manufacturers unlock the hidden value within their production data. It transforms everyday notes, shift comments, and work orders into structured, reliable insights that drive genuine operational improvement. Built specifically for manufacturing environments, MI bridges the gap between production and maintenance. It interprets the shorthand and informal language used on the shop floor, detects recurring issues, and highlights the root causes of losses that traditional systems often overlook. With Maintmaster MI, you can: Identify and prioritise your biggest downtime drivers using Pareto-ranked loss analysis. Access suggested actions based on previous successful fixes, helping teams solve problems faster. Combine production and maintenance data for a complete, real-time picture of performance. Turn operator knowledge into measurable improvement for every line, site, and shift. The software integrates seamlessly with your existing CMMS and OEE systems, creating a unified data foundation for continuous improvement. Its intuitive dashboards help maintenance teams, operators, and managers see exactly where time and resources will make the biggest impact. Maintmaster MI does not just collect information—it gives meaning to it. By turning unstructured text into actionable insight, it empowers your people to make smarter decisions, prevent recurring problems, and boost overall equipment effectiveness. Turn your shop floor knowledge into a competitive advantage with Maintmaster Manufacturing Intelligence.

    5. MCube CAM

      MCube CAM

      The inspection process is simple and efficient: First, the conveyor belt is filmed with a standard smartphone, and the video is then uploaded via the REMA TIP TOP upload platform. The AI-powered software automatically detects cracks, defective joints, edge and surface damage, and other anomalies. The software then generates a detailed report, including a defect map with severity ratings, high-resolution images, and recommended actions. This provides users with a transparent, objective, and standardized evaluation that can be used for operational maintenance as well as for compliance and audit purposes. MCube CAM's recommendations are based on REMA TIP TOP's decades of expertise in mining and conveyor technology, which has been incorporated into the AI ​​training and the software itself. “We have succeeded in making continuous conveyor belt monitoring as simple, accurate, and cost-effective as possible. Since everyone carries a smartphone these days, plant operators incur no additional costs for purchasing expensive maintenance equipment to use MCube CAM. With MCube CAM, AI image analysis replaces the visual inspection often performed by individuals,” explains Dr.-Ing. Daniel Kasperek, Head of REMA Engineered Technologies at REMA TIP TOP. MCube CAM is suitable for all types of conveyor belts – from overhead and pipe conveyors to long main and transport belts, as well as inclined and downward conveyors. The product can therefore be used in many industries, such as mining, the building materials and recycling industries, and logistics providers. MCube CAM offers clear advantages, especially in hard-to-reach or enclosed areas: Manual inspections are reduced, employee safety is increased, and damage is detected early, before it leads to costly downtime.

    6. MCube RFP

      MCube RFP

      Detect costly roller failures early through real-time monitoring. Roller failures are responsible for 75% of all mechanical malfunctions on conveyor belts. These malfunctions often lead to unexpected production stoppages, high energy costs, and safety risks. With the MCube RFP system, REMA TIP TOP has developed an innovative predictive diagnostic solution that precisely detects vibrations and integrates seamlessly into existing maintenance processes. Modern conveyor systems are under constant cost pressure, as any downtime can quickly incur high costs. Rollers are responsible for approximately 40 percent of the energy consumption of conveyor belts. Even a minor blockage doubles energy consumption. Maintenance is often reactive, meaning it only occurs after malfunctions or damage, which increases the risk of costly consequential damage or even fires. The MCube RFP system from REMA TIP TOP, with its "MCube RFP Mobile" version, records roller bearing vibrations in just three seconds during an inspection, while the "MCube RFP Fixed" system delivers real-time data directly to maintenance management. Both versions complement conventional maintenance routines, integrate seamlessly into existing systems, and significantly increase plant availability. Whether as a mobile solution for changing locations or as a permanently installed solution for continuous monitoring, MCube RFP ensures that maintenance teams intervene precisely when needed. Thanks to MCube RFP, plant operators benefit from significantly reduced maintenance and energy costs, as well as increased availability of their conveyor belts. As part of the comprehensive MCube portfolio, the system complements solutions for belt thickness measurement, belt break detection, steel rope inspection, and X-ray diagnostics – for holistic maintenance concepts that combine efficiency, safety, and sustainability.

    7. Microdex

      Microdex

      Thanks to its modular design, MICRODEX™ can be seamlessly integrated into a wide variety of production processes, significantly reducing residual quantities compared to conventional dosing screws. The compact design allows for easy installation and intuitive operation. Smooth, joint-free inner surfaces ensure quick and thorough cleaning – ideal even for highly sensitive applications such as the production of baby food. For maximum flexibility, MICRODEX™ can be equipped with an additional fine dosing screw at the outlet. This allows both larger production quantities to be handled efficiently and precise, reproducible micro-quantities to be dosed. This unique dual function increases productivity, reduces waste and optimises process control in the long term.

    8. Mini filters are regenerable and can be used as particulate filters

      Mini filters are regenerable and can be used as particulate filters

      Our mini filters are the solution to your problem. They are used, for example, to filter the displacement air of a differential dosing scale. There is often little space for a dedusting filter here. However, the displaced air must be able to escape unimpeded and filtered so that a correct weighing result can be delivered. Our mini filters allow the process air to escape without any problems. The filter element is regenerated from time to time by compressed air pulses. The mini filters are compact in design and can be inserted into a container with the filter cartridge or attached with an extra pipe. A small integrated valve tank supplies the filter with compressed air, allowing the filter cartridge to be continuously regenerated. For filtering suspended solids, a polyester filter medium of filter class H13 can be selected. Naturally, it is conductive and suitable for use in explosive atmospheres. The mini filters are attached using a clamp connection, allowing the filter cartridge to be replaced without tools. Two sizes are available: The filter module with a diameter of 160 mm and a housing height of 130 mm including the solenoid valve is attached with a DN125 Tri Clamp® connection. The two-way-filter with a diameter of 100 mm and a housing height of 160 mm including solenoid valve is attached with a DN65 Tri Clamp® connection. The mini filters are designed for pressures up to 12 bar and are suitable for use as pressure shock-resistant protection in potentially explosive areas of dust zone 20 with a suitable clamping connection. With our filter control unit, the solenoid valve can be controlled for the regeneration of the filter surface, and the pressure difference before and after the filter can be monitored. In highly sensitive areas such as the chemical and pharmaceutical industries, our minis can ensure maximum process safety as additional police filters. Optionally they are expandable by activated carbon (e. g. for filtering aromatics).

    9. Modular Silos

      Modular Silos

      Our modular silos are manufactured with the highest precision and quality and are ideally suited for the storage of dry bulk materials. The square frame design ensures maximum space utilization and provides greater volume within the same footprint. The modular construction guarantees quick and easy assembly. On-site installation is completed within a very short time and without disrupting ongoing operations. At the same time, the system enables full utilization of previously unused operational space. Thanks to their simple disassembly, the silos can be relocated and reassembled at other sites with ease. The modular silos are available in three versions: M200 with a 2.0 × 2.0 m footprint, M250 with a 2.5 × 2.5 m footprint, and M300 with a 3.0 × 3.0 m footprint. The height is variable for all versions. M200 and M250 can be constructed up to 18 levels, while M300 can be built up to 16 levels. Depending on the configuration, the maximum volume reaches up to 50 m³ (M200), 77 m³ (M250), and 100 m³ (M300). Optional accessories such as access ladders, guardrails, and floor mounting components are available. Depending on customer requirements, the silos are manufactured from stainless steel (1.4301) or hot-dip galvanized steel.

    10. Motorized Pulley

      Motorized Pulley

      The Rulmeca Motorized Pulley is the ideal drive unit for belt conveyors: “Fit it and forget it”. The main features of our Motorized Pulleys, all made by Rulmeca, are: Purpose-built design Totally enclosed inside a steel shell Safety Low purchasing and installation cost Low maintenance cost Efficiency Cleanliness Thermal protection Weight saving and distribution Variable frequency converter Fewer parts Low noise The Rulmeca Motorized Pulleys have a 2 years’ guarantee.

    11. Multifill gross scales BE 25

      Multifill gross scales BE 25

      Multifill gross scales BE 25 All systems are available individually or as combinations. Due to this flexibility, you require only one machine for different applications. Valve Bags only 80-120 b/h (2-3to/h) - Basic unit with control - Pneumatic bag clamp - Adjustable bag chair - Optional drive chassis or fork lift device - Certified weighing control Open bags only 80-120 b/h (2-3to/h) Sealing device behind the bag spout - Basic unit with control - Bag spout with pneumatic clamp - Integrated welding system - Adjustable bag chair with bag shaker - Optional drive chassis or fork lift device - Certified weighing control Open bags only 100-160 b/b (2.5-4 to/h) with lateral welding system - Basic unit with control - Bag spout with pneumatic bag clamp - Adjustable bag chair with bag shaker - Optional drive chassis or fork lift device - Bag deposit with height-adjustable roll conveyor - Certified weighing control Valve and open bags 80-120 b/h (2-3 to/h) - Bag spout with quick-release connection for valve or open bags - Pneumatic bag agitator for open bags - Bag bench with parallel guide for gland bags - Welding system with electronic fusing - Certified weighing control

    12. NEW: AEROSELECTOR

      NEW: AEROSELECTOR

      The new AEROSELECTOR Turns screen overflow into 4 usable fractions The new Aeroselector combines wind sifting, ballistic separation and screening in one machine. Its throughput but especially its compact design and its efficiency are very convincing. In professional composting plants this machine already proved itself successfully in separating foils, stones and structural material from the screen overflow. Also other moist and try material mixtures consisting of differently sized fractions can be split up effectively with this solution.

    13. NivoRadar® NR 7100/7200  - The non-contact 80 GHz FMCW radar sensor NivoRadar® NR 7100 with a narrow beam angle of 8° is used in various industrial applications in storage silos, process tanks and IBC containers for continuous level measurement.

      NivoRadar® NR 7100/7200 - The non-contact 80 GHz FMCW radar sensor NivoRadar® NR 7100 with a narrow beam angle of 8° is used in various industrial applications in storage silos, process tanks and IBC containers for continuous level measurement.

      The free-radiating level transmitter has a compact design with a 1 1/2" process connection (PVDF) and a measuring range of up to 8 m as well as a very fast response time. The food-compliant radar devices are suitable for use in processes in the food industry. The radar level transmitters can be used in aggressive media such as acids, alkalis and solvents as well as in highly viscous liquids and oils. Your benefit: -Reliable and high-precision measurement results independent of medium properties and ambient conditions for trouble-free operation -Inexpensive and at the same time durable, robust and maintenance-free measurement technology -Simple and user-friendly configuration, commissioning and diagnosis of the radar level sensor via the UWT LevelApp.