Carrying roller stations for bulk goods Two different types of idler stations are used in a conveyor belt system: the carryway idler stations, which support the material-transporting section of the belt; and the return idler stations, which support the belt in the return run area during return travel. There are two different variants of the carryway idler stations: flat, with a single, horizontally arranged idler, which sits on two brackets mounted on the belt system; or a troughed version, usually with three rollers mounted on a frame attached to the conveyor. Feeding stations can be used in the loaded area of the belt, which have support rollers with rubber rings or are designed as garland stations.

Application: A universal conveyor with a 2.2 kW drive, designed for transporting materials at a capacity of 20 t/h. The gear motor is mounted on the discharge pulley (⌀ 325 mm). The self-supporting route consists of repeatable segments, enabling configuration of the conveyor with a total length of 12 m. The belt is selected according to operational requirements depending on the type of transported material. Stone transportation. The belt conveyor with a belt width of 650 mm and a length of 11 m operates as a stationary unit, with the possibility of feeding material either at the return station area or at any point along the route after modification of the feed chutes. The conveyor is manufactured in a galvanized version.

As essential mechanical components, belt conveyor pulleys are designated to drive, redirect, track or provide tension to the belt. The complete Rulmeca production of belt conveyor pulleys covers all these basic functions needed to make the system run, since it includes drive pulleys, return pulleys, bend pulleys, idler pulleys and snub pulleys which are specifically designed according to their role and position in the belt conveyor layout. Basically, Rulmeca belt conveyor pulleys address bulk handling applications where heavy-duty conveyors are required to transport big quantities and loads of various bulk materials. Then, they are dimensioned depending on the specific features of each conveyor and application, such as belt dimensions, stress potential, distribution of load and matching performance of components and their materials. Rulmeca designs and manufactures belt conveyor pulleys using materials of the highest quality and employing advanced technology and manufacturing techniques in the production process. Rulmeca belt conveyor pulleys are developed using a high degree of security in the dimensioning of the flanges, sizing and penetration of the welding and assembly between shell, flange and hub. Together with the application of the Quality Assurance system certified to ISO 9001:2008, all these characteristics contribute to the production of high-quality products offering a dependable and long-life performance in the application field resulting in appreciably reduced maintenance costs.

Belt conveyors are continuous conveyors that have stood the test in many industrial sectors. SCHRAGE belt conveyors are very reliable, productive as well as environmentally friendly due to their low energy consumption. As there is no agitation during the transport the bulk goods are protected. The advantages of belt conveyors are their high conveying capacity, long conveying distances, low-noise operation, easy and fast assembly, a relatively low energy requirement as well as the robust and high frame construction quality and a long service life. The main components of the solid SCHRAGE belt conveyors are the drive unit with drive drum and geared motor, a tensioning unit with tensioning drum and tensioning facility and the robust frame construction of U-section steel with load-bearing rollers and conveyor belt. The monitoring devices feature belt misalignment switch, release cord, emergency switch etc. On demand SCHRAGE belt conveyors come in various configurations. Belt widths from 400 to 1800 and special designs are available.

Belt Scale • Belt widths 650, 800 mm • For the direct discharge of bulk materials from bunker systems • High dosing accuracy for demanding quality standards • Wear-resistant lining for abrasive bulk materials (polyurethane, Hardox, composite armor plates) • Consulting, planning, design, manufacturing, delivery, and installation from a single source • High reliability thanks to high-quality components • Durable and easy to maintain • Modular system design • Made in Germany

The BW 10 belt-weigher consists of a robust angle steel frame; The shallow, modular construction of this allows it to be integrated into nearly every existing conveyor belt system. The accurate readings recorder is protected by a mechanical overload limit stop from shock loads. Because of the special force periodic maintenance is not required. Hense Wägetechnik offers individual belt scales for nearly all kind of applications. The flow of extracted material exercises a pressure load on the rolling cradle. This is picked up by the weighing frame and conducted into a high-precision load cell. A converter strengthens the signal on-site and transmits over distances of up to 600 m to the electronic control unit. This standardises the weight signal and links it with the flow speed, which is detected by a robust odometer. The electronic control simultaneously displays the flow rate (t/h) and the absolute quantity. There are 4 counters and various outputs available.

The upper belt steering station ensures reliable centering of the upper belt.

Perfect in shape - precise bending in a wide variety of designs

Loading stations features - Can be equipped with scale – also legal for trade certified for commercial needs - Dustless connection to the big bag - Possibility to use vibration for securing big bags filling with complex materials - Big bag can be hanging or standing on a pallet

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FIBC supports are used for working under suspended loads and are standard equipment of nearly all FIBC discharge stations. They provide protection for the operator and the connection system. Not all products can be discharged from the FIBC without problems, in particular due to compactions in the outlet area of the FIBC. Therefore, FIBC support tables can be supplemented by mechanical discharge aids in order to support and optimize discharging. All supports can be flexibly used and can be mounted into each frame.

Dec’s Big Bag Emptying Stations are modular. This ensures that they are easily adapted to product characteristics, and the appropriate docking systems can be selected, whether the material is non- potent or highly active. Similarly, depending on powder flow, specific massaging or delumping units mounted on load cells can be provided, thereby guaranteeing precise dosing.