Manual cutting and emptying of bags is time- and labor-intensive, causes material losses, and exposes personnel to continuous health and safety risks due to heavy lifting and cutting activities. With the automatic depalletizing and bag emptying machine, complete pallets are fed directly into the system. Bag removal, cutting, and emptying are carried out fully automatically without manual handling. Only one operator is required to supervise the machine. This significantly reduces labor requirements, minimizes material losses, and substantially lowers health and safety risks. Fast and efficient emptying also reduces storage space requirements and associated warehousing costs. The system features a fully automatic operating system with an emptying capacity of approximately 770–880 bags per hour. It is suitable for bulk materials such as granulates and powder products and can process plastic bags as well as woven sacks. A multi-pallet loading conveyor ensures continuous operation. The system includes a container for empty bags, with an optional automatic transfer to a bag compactor. Empty pallets are discharged automatically, optionally with automatic stacking. An integrated connection to the conveying and distribution system, combined with a safety and auto-control system, ensures reliable and secure operation. The machine is built with a robust, durable construction, operates with low energy consumption, and is certified in accordance with CE standards. The discharged material is automatically conveyed to the storage silos via a blower and pipeline system. The use of raw material storage silos eliminates congestion caused by pallets and bags, creating additional space within the facility. Within this closed system, material is transported cleanly and without loss. This integrated raw material distribution and storage system ensures significant cost savings while improving overall operational quality.

PYROsmart® controls fire-monitor extinguishers from all major manufacturers The PYROsmart® system’s original function is the ability to detect dangerous temperatures at an early stage and to localize hotspots. But when it is certain that a fire is about to start, it makes sense to immediately start preventative measures – cooling down the hotspot. This is precisely the concept behind PYROsmart®. The time saved before a possible fire starts can be used for direct and targeted cooling and/or triggering extinguishing systems. The proprietary, practice-proven PYROsmart® extinguishing software communicates with fire-monitor extinguishers from all major manufacturers and controls targeted extinguishing in the event of an alarm – dynamically adapted and fully automated. Because PYROsmart® extinguishing software knows the 3D geometry of the area, it can precisely aim electronically controlled fire-monitor extinguishers at the target location within seconds. The extinguishing software automatically calculates the size of the extinguishing window and all necessary parameters. This cools hotspots with pinpoint accuracy and/or extinguishes developing fires at an early stage to avoid collateral damage.

SmartPowder-Flex enables fully automatic, gram-accurate weighing and dosing of small and micro components such as pigments, dyes, flavors, additives, active ingredients, and many other low-quantity materials. The system significantly enhances product safety while increasing production efficiency by minimizing manual operations. SmartPowder-Flex is designed for use in the food, pharmaceutical, chemical, and plastics industries, where precision and repeatability are critical. In applications with particularly high requirements for hygiene, batch integrity, and strict product segregation, the Sacchi dosing system ensures full compliance with industry-specific standards and regulatory requirements. Product handling is performed by a highly sensitive collaborative robot that reacts to the slightest touch, allowing operation without a full safety enclosure. Materials are collected using a specially developed dosing shovel integrated into the robot, ensuring precise and repeatable dosing. To eliminate cross-contamination and meet stringent hygiene standards, each container is assigned its own dedicated, product-specific scoop, which the robot automatically selects and uses during dosing. A second robot manages the supply of containers or crates to be emptied. When crates are fed via a conveyor system, an almost unlimited number of containers can be automatically supplied, positioned, and processed, enabling continuous and highly flexible operation.

Your system only achieves the maximum of efficiency with a perfectly synchronised control system. With its own department for control and automation technology, EMDE offers you a full service for your system solutions. For this, we work with renowned manufacturers on the basis of our in-house standard or in accordance with customer specifications. We support your projects during: conceptual design, circuit diagram creation, control cabinet construction, programming, electrical installation and commissioning. In combination with our service via remote maintenance, you also receive an full service package with your perfectly controlled complete system, including a CE declaration of conformity. Our services: - PLC controls with integration into an existing control system - Modernization and expansion of existing controls - Control planning using EPLAN - Electrical installation and commissioning of the system from a single source to avoid interfaces in project handling - Short response times in the event of a standstill thanks to optional remote accesses - So that you always have everything in view: Visualisation and system operation via HMI panels - Tuning and parameterization of the weighing system to the respective application - Use of various weighing electronics from different manufacturers with standard programmes or customised solutions - Coordination of the weighing systems with our or existing dosing systems - Use of calibratable load cells and weighing terminals

Automation Cabinets Production From Digital Twin to Precision Assembly We deliver engineering excellence through our cutting-edge panel assembly plant. We are leveraging the latest CAD software to produce high-quality products. Before the assembly phase, our engineers create a Digital Twin for every panel and switchboard. This approach enables automated production that guarantees high-quality output, eliminates human error, and ensures 100% traceability of every component. Whether you need compact PLC cabinets or massive systems handling up to 20,000 I/O signals, we can scale to your needs. Our expertise extends beyond automation cubicles to the specialized assembly of rack panels for UPS systems, servers, CCTV, and industrial rack computers.

Automating a production plant brings many advantages: It increases efficiency and productivity, frees up human resources for more demanding tasks and reduces the risk of errors. However, depending on the plant, automation can be a very complex process for which expertise and a great deal of experience are essential.

As an experienced system integrator, JDT Robotics supports companies in systematically automating their processes – from individual manual workstations to fully automated production lines. Our practical, real-world solutions are modular in design, individually adaptable, and help to use resources more efficiently, ensure consistent product quality, and relieve employees of repetitive tasks.

Centrifugal force: 40 - 16.000 N Frequency: 1.000 - 3.600 min-1 (6- / 4- / 2-poles) • Flat design • DC power versions are available • Lightweight aluminum casing

Minor ingredient automation systems involves the fully-automated feeding of precisely-weighed small and minor quantities, ingredients and additives into the mixing process. The AZO COMPONENTER® with its round, linear and synchronised design is a safe solution for exact weighing. When fully automatic recipe composition with numerous components in a closed system with strict line separation and avoidance of contamination is asked for, the AZO ShuttleDos® is in its element. The DOSINENTER® with DosiBoxes® and DosiLogistic® with integrated product and operator protection are a cost-effective alternative for the automatic handling of small components when using frequently changing components. If full automation is impractical, the manual weighing station ManDos presents the ideal solution. Your AZO advantages at a glance: • Economical concept through competent, goal-oriented consultation on site • High process reliability through targeted analyses in our testing center • Planning and implementation by experienced, engaged employees • Own high quality production to secure your individual quality requirements • High plant availability due to matured, proven control and operation concepts • Up to date documentation • Customer service from installation to commissioning up to After Sales by competent employees • Wide process technology expertise thanks to synergies within the AZO Group

The AZO big bag emptying station with AGW connection system is suitable for use in the OEB 3 area and has been specially designed to contain dust pollution when emptying big bags. Through the integrated glovebox, the big bag can be opened safely and the powder contained can be conveyed into the downstream system. Your AZO advantages at a glance: • Reliable discharge of bulk materials into closed production systems with little generation of dust • Operator protection thanks to special design of the docking device. • Can be used in a zone meeting OEB 3 requirements • Convenient lifting of big bags from pallets to the big bag discharge station • Suitable for various sizes and types of big bags • Easy to use thanks to ergonomic design • Also suitable for big bags with inliners

When bulk goods need to be conveyed gently from A to B segregation-free and without break-up a variety of pneumatic conveying systems can be used, dependent on the application, such as suction-conveying systems, pressure conveying systems, suction-pressure conveying systems, impulse conveying systems or dense-phase conveying systems. For particularly gentle and energy-saving conveyings, the AZO®VacuumPlus and AZO®MULTIAIR densphase conveying systems are recommended.

The AZO sack discharge station OBE 3 enables the emptying of bagged material under special operator protection. The integrated roller conveyor guides the closed bags into a glove box where they can be opened without the operator coming into contact with the raw material they contain. The bag can thus be safely emptied into the downstream system. Your AZO advantages at a glance: • Ergonomic discharge of substances harmful to health into closed systems • Compliance with specified maximum allowable concentrations • Suitable for use in zones with requirements for OEB 3 • Protection for operating personnel and product

Top-notch production requires high quality raw materials without impurities. AZO's screeners have prevented foreign material in bulk solids and liquids from entering the production process. These remarkable screeners safely check the individual ingredients before, during and after processing and, furthermore, ensure adherence to the HACCP specifications. Crucially important to product quality in the food, pharmaceutical, chemical and plastic industries. AZO screening systems safeguard the final product or liquids are involved. They prevent foreign material and contamination before, during and after the production process. As an important element in AZO conveying systems, screening systems contribute considerably to quality assurance. Your AZO advantages at a glance: • Control screening • Safety screening • Fractioning • Separation of foreign particles • Breaking of lumps • Aeration of products

In the weighing and dosing of large and medium components, the right ratio of speed to dosing accuracy is essential. This is what our AZO vacuum weighing systems offer you! Highest flexibility in the production process, constant quality and exact coordination of control and process technology make us the market and technology leader in this field - and the ideal partner for the automation of your large and medium components. Your AZO advantages at a glance: • AZO is the market and technology leader for mixer feeding • Reliability thanks to experience and fully developed technology • High weighing and dosing accuracy • Cleanliness during product intake • Maximum flexibility • Constant product quality • Fast recipe change • Accurate coordination of control and processing technology

In the food, plastics and chemical industries, precise and clean dosing of bulk materials is crucial for the quality of the end product. With the newly developed eDos system, AZO presents a latest-generation dosing solution. It is particularly suitable for the exact dosing of small quantities in automated processes. At the heart of the system is a dosing unit made of wear-resistant polyurethane (PU). It is optionally available in a food-compliant or silicone-free version. Thanks to its innovative design, there are no moving metal parts in the product flow. This means no metal abrasion, minimal maintenance and maximum process reliability. Dosing itself is carried out by a servo-electric dosing gripper, which opens the PU dosing lip by applying targeted pressure, thus releasing a precisely defined material flow. Accuracies of up to ±1 g and a dosing capacity of 650 l/h are possible. The dosing process remains precise even with abrasive or difficult-to-flow products. The system is rounded off by an integrated dust extraction system and a pneumatic knocker. This not only optimises discharge, but also significantly reduces dust formation – a real advantage in terms of cleanliness, occupational safety and environmental regulations.