A skived belt helps extend the life of a manual belt fastener, ensuring compatibility with belt cleaners with a lower profile and creating a more durable splice. With the FSK2MP, Flexco Europe has now developed an innovative solution that makes this process faster and easier than ever. Conventional belt skivers are usually manually operated, which necessitates more strength and time – but this new product makes everyday work much more manageable. Of course, safe handling is also guaranteed, despite the higher speed.

When more than 40 big bags are to be filled per hour, particularly efficient weighing electronics are required. This is why SIBELCO uses SysTec's W&M approved weight indicator IT8000E for the fully automatic EMDE filling line.

SSB Big-Bag komfort The new SSB Big-Bag design is a modular system usable for different applications. We have placed most attention on easy handling and high performance. A highlight is the combination of ground and top weighing systems. The high regulated filling head with hydraulic control allowed to use the system for different bag dimensions. More features are: - Vibration system for bottom vibration - Automatic hooks - Movable hooks for front operation - Blower to blow up the inliner - Dedusting systems for powder products

QbVolume was specifically developed for applications in raw materials management, production, and logistics. Whether bulk materials, granulates, or pallets, the sensor determines the volumes of a wide range of material piles and goods in real time and with high precision. It supports companies with storage and transport processes that depend on accurate volume information, for example in the construction industry, mining, waste management, or distribution centers. Based on extensive experience from real-world customer projects in which Blickfeld sensors have already been successfully used for volume measurement, QbVolume has now emerged as a product that combines hardware, software specifically designed for volume applications, and an intuitive dashboard for data visualization in a compact sensor. - On-device data processing - Robust design for operation under all lighting and weather conditions - Power over Ethernet (PoE) - IP67-certified housing - Comprehensive range of accessories: mounting brackets, cables, weather protection roof The integrated Blickfeld software has been purposefully further developed for volume measurement and monitoring. It converts the captured 3D LiDAR data directly on the device into reliable volume values. Virtual, freely definable measurement zones allow adaptation to individual application scenarios. By fusing multiple LiDAR sensors, even large storage areas or complex measurement environments can be covered. An integrated dashboard clearly visualizes all data and enables immediate analysis.

Boliden, a copper and nickel processing company, needed a system capable of managing large quantities of incoming concentrate at its raw material warehouse in the port of Harjavalta, Pori. As reliable measurement data is a key part of determining the commercial value of valuable materials, the system had to combine material flow management and commercial weighing with maximum accuracy. Tamtron Precision responded to this need with a technically exceptional solution that exceeded expectations.

Sauerland Spanplatte, a family-owned company specializing in the production of high-quality tubular particle boards for interior doors, long faced the challenge of reliably monitoring its raw material inventories. Wood shavings and wood chips are stored in large piles at the Arnsberg and Gotha sites, where fluctuating production consumption made actual stock levels difficult to determine. Recorded incoming quantities alone were insufficient, resulting in time-consuming and error-prone inventories, uncertainty in production planning, and limited transparency for procurement negotiations. In search of a permanent digital solution, Sauerland Spanplatte chose to implement 3D LiDAR sensors from Blickfeld. Today, multiple QbVolume sensors continuously monitor the wood shavings and wood chip storage areas. The sensors permanently capture 3D data, from which precise volume information is calculated. A central dashboard provides a clear overview of current and historical inventory levels, displayed in both cubic meters and tons. Key advantages include fully automated, continuous data acquisition without manual measurements, flexible zoning to distinguish different material types, and daily notifications on inventory levels. As the system captures only 3D data, it raises no data protection concerns. Shortly after deployment, Sauerland Spanplatte achieved significant efficiency gains: manual inspections are no longer required, inventory processes are faster and more accurate, and purchasing decisions can now be made on a data-driven basis. Despite challenging environmental conditions, particularly high dust levels, the sensor system operates reliably. Future plans include integrating additional storage assets and equipping the second site to further expand digital transparency across all storage areas.

Totalizing hopper scales are designed for accurate and versatile monitoring of material flows. Various process steps can be managed effciently, such as raw material receiving, unloading, and dosing. FLINTAB is an expert in this field and has been using SysTec IT8000E weighing electronics and customized BULK E software for years to master these demanding applications flawlessly. Recently, FLINTAB has sucessfully realized two projects with automatic discontinuous totalizers in Romania for the companies AMEROPA / CHIMPEX and TTS. The goal was to carry out the loading of ships/barges with bulk material with high throughputs and metrological accuracy. Process description The hopper scale system is placed in an existing feeder. After opening the supply flap, the material flows into the weighing vessel (the drain flap under the weighing vessel is closed). When the default weight in the weighing vessel is reached, the feed flap closes, the weight value is stored, and the drain flap opens to discharge the weighed content from the weighing vessel into the draining vessel. The emptying vessel unloads the product into the existing transporting system (e.g. another buffer hopper, elevator, conveyor belt, truck, wagon, ship) with a lower flow rate than that at which it unloads the weighing vessel, thus preventing overloading of the downstream transporting systems. The electronic system controls the entire dosing process, monitoring the states of the various component parts and signaling any error that may occur during this process. When the weighing vessel has emptied, the emptying flap is closed and the weight value of the material that may have remained in the vessel is stored. During this time, the material continues to flow and accumulates in the feeding vessel, and so the feed is made in continuous flow, without interruption.

MVV Industriepark Gersthofen GmbH operates a complex chemical production and service site in Gersthofen, north of Augsburg. To best serve the eleven resident companies, a specialized infrastructure has been established. A crucial component of this infrastructure is the Refuse Derived Fuel (RDF) cogeneration plant, essential for providing process steam to the industrial park. Here, waste is thermally treated and converted into energy. Ensuring optimal operation of the facility requires knowledge of the location and quantity of waste in the waste bunker. This is also critical for safety reasons, as undiscovered material accumulations on the bunker walls can pose a significant safety risk to operations. To minimize this risk and optimize waste distribution, MVV Industriepark Gersthofen employs Blickfeld’s Volume Monitoring solution, incorporating Smart LiDAR sensors and a data dashboard. This provides the company with precise volume data and real-time warnings about bunker contents, enabling improved inventory control.

Solingen, as one of the federal government-funded Smart City model cities, is pursuing a forward-looking digitalization strategy. On the site of the Technical Operations Solingen (TBS), COCUS AG implemented a 5G campus network as part of this initiative, enabling automated inventory tracking using LiDAR technology. The goal is to optimize logistics planning and inventory management for 15 outdoor storage units containing various bulk materials. Previously, inventory was recorded manually through visual checks or tape measurements – a time-consuming and error-prone process. Drone and camera-based solutions were considered but rejected due to limitations in automation, scalability, and continuous operation. The solution consists of five Blickfeld LiDAR sensors with weather protection roofs, integrated with 5G-enabled cameras into the existing campus network. The sensors continuously capture 3D data and convert it directly on the device into precise volume information, reducing data transmission and eliminating the need for external computing. The data is transmitted via the 5G network to a dedicated application, where volume values are overlaid on live camera images. This provides operators with real-time insights into the fill levels of each storage unit. Automated notifications support timely restocking, while historical data enables analysis of material flows and more efficient logistics planning. Shortly after implementation, the benefits became clear: manual inspections were eliminated, processes became faster, and operators gained an intuitive, clear overview of inventory levels. The system demonstrates how digitalization can be effectively applied in municipal operations. The solution is modular and scalable, allowing future expansion to additional sites, materials, or functionalities. It already serves as a reference for other cities and public institutions in Germany, showcasing the potential of smart, digital inventory solutions in the municipal sector.

The global company Sto, with headquarters in Stühlingen in southern Baden, is known for high-quality products such as facade insulation systems, paints, acoustic systems, floor coatings, varnishes and glazes, and this worldwide. At the Stühlingen site, Infastaub was able to realize a demanding project for Binkert Haustechnik GmbH (GU) and the end customer Sto SE & Co. KGaA. The project name "Dust removal building 21" is a project whose successful implementation would not have been possible without the professional cooperation of all the companies involved, such as Sto, as well as the company responsible for the building services, Binkert, and Infastaub GmbH. Only one dust removal system instead of eleven The task: Centralizing the dust removal function and integrating 11 different extraction points, which were located in different rooms and different floors. The aim was to achieve significant space savings, lower maintenance costs and easier disposal of the dust, combined with higher performance. Mixed dusts and explosion protection concept The dusts generated were a mixture of wood dust, plastic particles and inorganic components. The filter system was designed by Infastaub with a preventive explosion protection concept for the entire system and placed on the ground floor. Effect: This spatial placement makes it much easier to dispose of the dust that is generated. Although the limited space during installation was a challenge, this was easily solved. Image: The Infastaub INFA-JET-AJN pocket filter system for the central and efficient disposal of 11 extraction points over 2 floors with different types of dust, from wood dust to plastic dust.

Centring for reliable operation Flexco’s PT Pro EZ belt centring stations are effective even with damaged belts Misalignment of the conveyor belt is a frequent cause of material loss in conveyor systems. Belt centring stations can detect this and correct it. The latest such system in Flexco’s product range is the PT Pro EZ. One special feature is that the belt guide roller is polyurethane-coated as standard. This increases the service life and gives it better traction when moist. Competitors usually only offer this at extra cost. The new belt centring station is suitable for light to medium-duty applications and for reversible belts with belt widths up to 1,200 mm. The station is very quick and easy to fit thanks to the simple design of brackets and components. With the help of the proven PT Pro Belt Trainer, conveyor system operators can also use this system on belts with worn or damaged edges. The new belt centring station corrects belt misalignment on one or both sides. No sensor rollers are required as the tapered rollers initiate movement of the belt guiding system. The unit responds immediately to misalignment and corrects it. It also ensures that the belt does not touch the structure, thus preventing damage and reducing maintenance costs. A special feature of this solution is the pivot and tilt movement. Pivoting affects the direction while tilting increases the tension on the incorrectly guided side. These two forces therefore move the belt quickly back to the centre. The belt centring system is suitable for belt speeds of up to five metres per second. It can be used in both damp and dry environments.

There are countless names for profiled and cleated conveyor belts – but they all share the same major challenge: effective cleaning. Conventional carbide scrapers are not an option due to the belt profiles, leaving many systems without any cleaning solution or relying on expensive, high‑wear brush systems. While the cleaning effect can never match that of a smooth belt, a dedicated scraper system can still deliver impressive results. Our PU segments feature a unique, purpose‑designed geometry that ensures excellent cleaning performance and outstanding service life. Thanks to the innovative click‑system, replacement parts can be changed quickly, easily, and without tools – a real advantage in everyday operation.

With a customized concept, Infastaub was awarded the contract for efficient and reliable dust extraction in a tablet press processing products containing active pharmaceutical ingredients. Infastaub's many years of industry expertise and the INFA-MICRON MPR filter system, designed for such demanding filtration tasks, were key factors in securing this contract. Starting in February 2025, this INFA-MICRON cartridge filter system, type MPR 3/20-3/20, will provide a dust-free environment with safe operation for operators, serving as a central extraction system at multiple extraction points in tablet production. This cartridge filter is a user-friendly and highly efficient dust extraction system. The filter series covers a wide range of filtration tasks, as demonstrated in this application example in both the pharmaceutical and chemical industries. The processes in these industries place the highest demands on the separation efficiency of critical dusts and operational reliability. For filter control, Infastaub uses an Infa-Micro-Tronic Siemens S7-CPU1215C PLC, equipped with the Siemens TP700 operator panel. The filtration process and airflow can be monitored and adjusted directly at the filter via the integrated frequency converter. An optimized operating concept provides operators with specific support for process control in filter technology. The extraction system's fan is installed separately next to the filter. Filter cartridge changes are simple and safe, even during operation, ensuring high system availability. The dust bag in the dust collection container is changed according to the "SAFE CHANGE" principle, guaranteeing safe dust discharge and simplified disposal.