OPDPRO.CARE brings transparency, efficiency and controllability to your production – holistically, modularly and practically. In an industry where quality, energy efficiency and delivery capability determine competitiveness, OPDPRO.CARE offers the decisive digital edge: with our system, you can record, analyse and optimise all relevant process data – from individual machines to the entire plant. We rely on the industrial digital twin, based on RAMI 4.0 and the standards of the IDTA. Our software solution has received multiple awards – including the VDI/ZVEI Innovation Award, Product of the Year in Kunststoffmagazin and the BSFZ Seal of Innovation. Whether raw material handling, weighing, mixing or dosing: OPDPRO.CARE creates the digital basis for more resilient, resource-efficient and economically strong production. Enter the next era of plastics processing now – with OPDPRO.CARE.

OPDPRO.CARE Version 4.0 is the digital platform for companies in the process industry that want to not only map their value stream, but also actively control, evaluate, and improve it. The solution combines product definition, raw materials, intermediate products, packaging, production, finished goods, storage locations, assets, evaluations, and AI-supported analyses in a common system logic. This creates a consistent digital view of processes, material flows, and operational relationships. A key advantage of OPDPRO.CARE Version 4.0 is its clear, reusable structure. Products can be defined on the basis of standardized recipes and processes. Intermediate products are managed as independent process stages and reused in other recipes. Packaging, batches, and target storage locations are directly integrated into the production and logistics logic. This reduces maintenance effort, increases standardization, and creates significantly more transparency in daily operations. Production control is also noticeably improved with OPDPRO.CARE Version 4.0. Production data is continuously recorded on an order-by-order basis and displayed graphically. Asset-related logs and KPI views are also available. New asset types such as pelletizers, baggers, and big bag stations enable realistic representation of modern production environments. OPDPRO.CARE Version 4.0 creates direct added value for quality assurance, laboratories, logistics, purchasing, management, and employees in their day-to-day operations. Inventories of intermediate products and finished goods are based on actual orders. This improves traceability, reduces discrepancies, and creates a reliable basis for decision-making. OPDPRO.CARE can be integrated into ERP, BI, MES, and other systems via APIs.

The open link belt differs noticeably from our standard belt designs, yet it maintains the high technical performance associated with Allert products. Its open construction with individually mounted plates provides a permeability of approximately 72%, making it well suited for use in thermal processes (heating or freezing systems) as well as industrial washing systems for large production parts. A key strength of the belt is its robust load capacity: depending on the configuration, it can reliably transport loads of up to 250 kg/m, supported by its stable axle design. This makes it a solid choice for handling heavy or large-format components. Additional benefits include: Available in all common Allert pitches Optional stainless-steel versions Scalable and adaptable through our modular system We are happy to provide further technical details or application-specific guidance upon request.

Cireco (Scotland) LLP, a leading company for complete resource management, works with volumetric measuring specialist Quvo Limited in deploying Blickfeld LiDAR sensors for stockpile monitoring. The automated volume monitoring solution provides the company with accurate data on the amount of waste stored in bunkers before sorting. The real-time data not only improves the utilization of the materials recovery facility but also provides the accounting and the logistics departments with a reliable source of data to more easily comply with material storage regulations for safety and risk reasons. Solution Three Blickfeld Cube 1 LiDAR sensors were mounted on the ceiling to cover the storage bunkers and detect the stored waste. Due to the large field of view, three devices were sufficient to cover the vast area. The laser-based sensors continuously generate a live stream of 3D data. The associated perception software uses this data to calculate the volume of material in the respective boxes down to the ton. Any change in the inventory becomes immediately visible. The data can also be accessed remotely, making on-site employee estimation obsolete. Thanks to Blickfeld's volume monitoring solution, the waste company now has on-demand access to a reliable data source for inventory management. The accurate data enables Cireco to better forecast the resources in each bunker and leverage more storage capacity, leading to improved planning, utilization, and control of the material recovery facility. Advantages • Accurate, real-time inventory capture • Flexible installation • Coverage of large areas • Easy registration of point clouds from multiple devices

Particle Coating Rocky DEM can analyze the performance of a particle coating operation: Particle residence time in the coating zone and edge chipping. This enables an optimization of the rotational velocity and the process time.

At HECHT, we know that every move counts in industrial production - as does every budget. With the PCC-NP, we are expanding our portfolio with a particularly attractive solution for pneumatic bulk material conveying, especially for free-flowing powders and granulates over short distances. The new HECHT ProClean Conveyor - Non Pressure (PCC-NP) was developed to solve simple conveying tasks efficiently, safely and cost-effectively - e.g. when feeding tablet presses, filling systems or when transferring into closed systems. Our customers benefit from price savings of up to 60 % compared to standard conveyors - and with the usual high HECHT quality. Thanks to its purely pneumatic control, compact design and tool-free filter change, the PCC-NP is not only particularly easy to maintain, but can also be easily integrated into existing production systems. With a conveying capacity of up to 1,500 l/h (depending on the product and route), it reliably covers many classic applications in the chemical, food and pharmaceutical industries. Naturally, the PCC-NP also fulfils important safety requirements: With ATEX certification for Zone 22 (indoors), it is also ideally suited for areas with a risk of dust explosion. Our aim was to create an entry-level solution for companies that want reliable yet cost-effective conveyor technology - without compromising on convenience, safety or quality. The PCC-NP - clever, compact and consistently economical.

Under this motto, Infastaub Managing Director Norbert Kuhn gave an interview at an event hosted by Naspa (Nassauische Sparkasse) about the importance of filter systems in production processes for a wide variety of industries and their contribution to sustainability.

We rpdouce diverter valves acc. your needs. E.g. Stainless steel pinch valve diverter as a 3/2-way valve with 30° outlet for powdery media, connection via clamp connections to DIN 32676. Plastic pinch valve diverter with 30° outlet for powder coating robots in the automotive industry, connection via fine thread connections. Pinch valve diverter made of stainless steel with T-piece and changeover circuit, for use in pipelines for mash, connection via milk pipe connections according to DIN 11851.

Pinch valve with reduction DN 100 / DN 65 in the body For a customer in the chemical sector, KVT manufactured a pinch valve with a reduction from DN 100 (flange side) to DN 65 (valve passage). The reduction was necessary in order to be able to optimize the control of pasty materials in the test facility. - Housing made of stainless steel - Components in contact with product made of 1.4404 - Cuff sleeve inside made of FPM ("Viton") - Flanges DN 100 - Reduction in the pinch valve to DN 65 to increase control accuracy For more pinch valves with a reduction inside the pinch valve, see: Waterworks 'Lange Schneise': - Reduction from DN 350 to DN 250 and - Reduction from DN 250 to DN 150

Powders and granules are key products in the food and fine chemicals industries. Their quality depends on particle properties such as size, shape and stability – and on the energy input in the process. Rising energy costs and climate targets are placing an increasing focus on efficient production processes. In an interview, Gudrun Ding, Head of New Technologies at Glatt Ingenieurtechnik, explains how high product quality and energy efficiency can be combined.

Dust, high temperatures, or turbulent surfaces – demanding measurement conditions are part of everyday life in many industries. Non-contact level measurement using radar has proven to be one of the most precise and reliable methods for a wide range of diverse applications. Thanks to radar technology, level measurement can be carried out accurately and without contact – even under extreme conditions. Radar sensors use electromagnetic waves to determine the fill level. A high-frequency signal is emitted, reflected by the surface of the medium, and received as an echo. The time between transmission and reception determines the fill level. The 80 GHz technology ensures a highly focused signal with a narrow beam angle of just 3°. This enables precise measurements even in narrow tanks or installations with complex internals. Additionally, antennas with a small beam angle can be positioned closer to the tank wall, reducing interference reflections from obstacles such as agitators. NivoRadar® – Flexible Solutions for Every Application UWT offers various models to meet different requirements: * NR 3: High-precision 80 GHz sensor for bulk solids in silos and containers. It delivers reliable measurements even in dusty environments or with irregular surfaces. The 3° beam angle enables measurements up to 120 m / 394 ft. *NR 4: Compact FMCW radar sensor for bulk solids and liquids up to 30 m / 98 ft. With a 4° beam angle, fast response time, and a PVDF housing (IP66/IP68), it is ideal for hazardous areas. * NR 7: Cost-effective 80 GHz sensor for liquids and bulk solids up to 15 m / 49 ft. Features an 8° beam angle, fast response time, and a robust PVDF housing (IP66/IP67). Perfect for small tanks and ATEX environments. * NR 8: Versatile 80 GHz radar sensor for liquids in process and storage tanks, including chemicals and oils. Ensures high precision even with moving surfaces, extreme temperatures and pressures. Hazardous Areas–ATEX-certified sensors for maximum safety.

Modern near-infrared (NIR) moisture sensors have transformed moisture measurement by providing accurate, non-contact, real-time readings. Unlike traditional methods, these advanced sensors integrate seamlessly with automated production systems, allowing for continuous monitoring and immediate adjustments to maintain ideal moisture levels. Real-time moisture control prevents product loss, reduces energy waste, and enhances workplace safety by minimizing dust-related hazards. Preventing Product Degradation Unstable moisture levels in powders can lead to caking, separation, and microbial contamination, compromising product performance and shelf life. Implementing inline moisture sensors ensures continuous monitoring and adjustments, optimizing drying, blending, and storage conditions. Industries such as pharmaceuticals, food processing, chemicals, mining, plastics, and textiles all benefit from precise moisture control, reducing defects and ensuring superior product quality. Choosing the Right Moisture Measurement System Selecting a reliable moisture sensor is crucial for effective process control. Key factors to consider include: ● Accuracy and Response Time: Real-time measurements for immediate adjustments. ● Ease of Integration: Compatibility with existing production systems. ● Durability and Maintenance: Low-maintenance sensors that maintain accuracy without frequent recalibration. MoistTech: Leading the Future of Moisture Control MoistTech has established itself as an industry leader in precision moisture control with its advanced NIR moisture sensors. Unlike traditional sensors requiring frequent recalibrations, MoistTech’s technology ensures long-term accuracy with a single initial calibration. Their non-contact, real-time measurement solutions provide unparalleled reliability, enabling manufacturers to maintain optimal process conditions with minimal manual intervention.

Project Steel - Engineering & Manufacturing for Bulk Material Handling We are an engineering and manufacturing partner focused on conveyor systems, bulk material handling, and industrial steel structures. We represent our approach to delivering reliable, buildable solutions: from concept and design through fabrication, installation, and ongoing support. Project Steel supports operators and EPC partners with practical engineering, clear documentation, and disciplined execution. Our work covers complete conveyor lines and tailored components, as well as steelwork packages that integrate smoothly with existing plants. We prioritise safety, quality, and predictable lead times, while staying flexible and responsive to real site constraints. If you're visiting SOLIDS Dortmund, meet us to discuss new projects, upgrades, modernisations, and ways to improve reliability, reduce spillage/dust issues, and simplify maintenance through better design and interfaces. Meet us at SOLIDS Dortmund – Stand 4-F52D