Designed to ensure that your conveyor belts run straight: Our manuzent NOVUM uses a system of conical external rollers to provide direct, delay-free belt actuation and prevent misalignment. manuzent NOVUM also efficiently protects your belts and system components from wear, which in turn prevents production downtimes and increases useful service life. It also considerably reduces your employees’ exposure to risk of injury, as they are no longer endangered by falling material or sharp edges. We have designed manuzent NOVUM to be as flexible as possible for deployment in a wide range of systems. Thanks to its robust telescopic configuration, it can be matched to structures with a wide range of widths. It is also available for use with both upper and lower belts. Even greater versatility comes with the additional possibility of a hanging configuration on the running side, allowing it to be used with angled conveyor belts.

Belt cleaners ensure minimised carryback, reduced unscheduled downtime and lower maintenance costs, as well as extending equipment life.

Innovative wear protection, durable and reliable. Please refer to the brochure for further information or contact us directly!

Market innovation: Innovative conveying hose for hygiene and flow in the food and pharmaceutical industries. More hygienic. Smoother. Safer. With the new Master-PUR DualFlow 1.6 Food A, Masterflex SE is launching a hose solution that has the potential to redefine hygiene and process standards in sensitive industries. The hose solution meets the stringent requirements of Regulation (EU) No. 10/2011 (including all amendments), FDA 21 CFR § 177.2600, and 21 CFR § 177.1680, making it perfectly suited for applications in the food, pharmaceutical, and biotech industries. It features a novel thermoplastic inner lining. The seamless, edge-free surface within the hose optimizes the flow and sliding properties of media, ensures maximum hygiene, and is easy to clean. The result: No material residue, no breeding grounds for bacteria, no costly batch contamination, and maximum performance in the production and conveying process. The Master-PUR DualFlow from Masterflex SE marks the beginning of a promising DualFlow series. The unique feature of this innovative manufacturing method is the ability to combine different materials in a targeted manner – tailored to the individual process requirements of customers. Companies can work with Masterflex experts to develop their customized DualFlow system – precisely aligned with their applications and industry standards for maximum process reliability. Interested parties can currently request a sample of the new, food-grade polyurethane hose – or receive expert advice directly from the global market leader and experienced development partner for hose systems.

Unsere starken Jungs Master-PUR Performance und Master-PUR Inline. Jetzt um Längen besser. Weitere Informationen finden sie in unserer Produktbroschüre.

Receiving coal from the B1400 conveyor and distributing the material stream onto two Gwarek 1400 conveyors. The diverter gate is driven by a hydraulic cylinder powered by a local pressure unit. The control system allows both remote and local operation. The gate and chute components are equipped with replaceable wear-resistant liners. The supporting structure is fitted with working platforms to ensure safe operation and inspection of the equipment.

The inspection process is simple and efficient: First, the conveyor belt is filmed with a standard smartphone, and the video is then uploaded via the REMA TIP TOP upload platform. The AI-powered software automatically detects cracks, defective joints, edge and surface damage, and other anomalies. The software then generates a detailed report, including a defect map with severity ratings, high-resolution images, and recommended actions. This provides users with a transparent, objective, and standardized evaluation that can be used for operational maintenance as well as for compliance and audit purposes. MCube CAM's recommendations are based on REMA TIP TOP's decades of expertise in mining and conveyor technology, which has been incorporated into the AI ​​training and the software itself. “We have succeeded in making continuous conveyor belt monitoring as simple, accurate, and cost-effective as possible. Since everyone carries a smartphone these days, plant operators incur no additional costs for purchasing expensive maintenance equipment to use MCube CAM. With MCube CAM, AI image analysis replaces the visual inspection often performed by individuals,” explains Dr.-Ing. Daniel Kasperek, Head of REMA Engineered Technologies at REMA TIP TOP. MCube CAM is suitable for all types of conveyor belts – from overhead and pipe conveyors to long main and transport belts, as well as inclined and downward conveyors. The product can therefore be used in many industries, such as mining, the building materials and recycling industries, and logistics providers. MCube CAM offers clear advantages, especially in hard-to-reach or enclosed areas: Manual inspections are reduced, employee safety is increased, and damage is detected early, before it leads to costly downtime.

Detect costly roller failures early through real-time monitoring. Roller failures are responsible for 75% of all mechanical malfunctions on conveyor belts. These malfunctions often lead to unexpected production stoppages, high energy costs, and safety risks. With the MCube RFP system, REMA TIP TOP has developed an innovative predictive diagnostic solution that precisely detects vibrations and integrates seamlessly into existing maintenance processes. Modern conveyor systems are under constant cost pressure, as any downtime can quickly incur high costs. Rollers are responsible for approximately 40 percent of the energy consumption of conveyor belts. Even a minor blockage doubles energy consumption. Maintenance is often reactive, meaning it only occurs after malfunctions or damage, which increases the risk of costly consequential damage or even fires. The MCube RFP system from REMA TIP TOP, with its "MCube RFP Mobile" version, records roller bearing vibrations in just three seconds during an inspection, while the "MCube RFP Fixed" system delivers real-time data directly to maintenance management. Both versions complement conventional maintenance routines, integrate seamlessly into existing systems, and significantly increase plant availability. Whether as a mobile solution for changing locations or as a permanently installed solution for continuous monitoring, MCube RFP ensures that maintenance teams intervene precisely when needed. Thanks to MCube RFP, plant operators benefit from significantly reduced maintenance and energy costs, as well as increased availability of their conveyor belts. As part of the comprehensive MCube portfolio, the system complements solutions for belt thickness measurement, belt break detection, steel rope inspection, and X-ray diagnostics – for holistic maintenance concepts that combine efficiency, safety, and sustainability.

Berthold's microwave measuring systems are specifically designed for use in the food industry to measure the water content or dry matter of various products online, such as: sugar, butter, caramel or cheese. This allows users to precisely determine the water content of a product, thus meeting the strict quality requirements and optimizing production processes - resulting in consistent quality, less waste and significant cost savings. Our radiometric measurements are also used successfully in the food industry. Non-contact level and density measuring systems are normally used when the process conditions are so difficult that conventional techniques are unable to perform satisfactorily. The radiation intensity used in these measurements has no influence on the product being measured. The high reliability and reproducibility of our measurements are of considerable benefit to the user.

Berthold's measurement systems are used in steel production all over the world to monitor critical processes and to improve production efficiency. As technology leader in radiometric and microwave technology we provide highly accurate and reproducible online measurements – the basis for major cost savings and reliable process management. All major and quality-conscious steel plants worldwide use the Berthold systems; among them are customers like Arcelor Mittal, Baosteel, Gerdau, Nucor, POSCO, Riva, Tata Steel, ThyssenKrupp and Wuhan Iron and Steel – just to name a few. We are renowned for our ability to provide both a wide range of standard products as well as tailor-made measurement solutions, thus perfectly adapting to our customers‘ needs in terms of geometry, measurement performance and economic requirements. The huge number of measuring systems in operation worldwide is the best proof of the high quality of Berthold products and services.

As technology leader in radiometric measurements, Berthold provides a wide range of analysers and measurement solutions that have been specifically designed for the mining and mineral processing industry. Our product range includes non-contacting radiometric measurement systems for level, bulk flow, density and moisture determination. The experts for measurement solutions All measurement solutions are contactless and non-intrusive. Thus, there is no exposure to process media and therefore, our products are unaffected by acidic, caustic, abrasive, dusty or sticky conditions. Easy mounting on existing installation - No down-time - No modifications Free of wear and maintenance

Noncontact measurements from Berthold find application in both coal-fired and biomass power plants. Using our sophisticated online moisture analyzers our customers gain real-time information on the raw material moisture and are therefore able to improve the boiler efficiency. Additional information about the burning process is provided by our carbon in fly ash analyzers. To better control the flue gas treatment, we offer carbon in fly ash analyzers of milk of lime or density measurement of gypsum suspension. We also provide robust and non-contacting bulk flow meters monitoring how much material is fed into the boiler. This is the only way to ensure a controlled supply of fuel, which ultimately leads to a lower consumption of raw material. Radiometric level measurements or switches are part of our product range as well.

Berthold is expert in monitoring critical processes. As technology leader of radiometric measurements we bring benefit to the pulp and paper industry by providing highly accurate and reliable online measurements – the base for a cost-efficient and high-quality production. Applications are wide ranging from the radiometric level measurement on a pulp digester, over the concentration measurement of green or black liquor, up to the mass flow measurement of recycling paper on conveyor belts. Using microwave transmission technology we provide real-time measurements of the moisture content of wood chips – even pulp consistency measurements are possible. Due to the unique variety of sensors and measurement components Berthold offers the optimal solution in terms of measurement performance, practical feasibility and cost. With hundreds of systems installed in pulp & paper mills worldwide, we have the experience and the technical know-how to even solve your measurement tasks no matter if a new system or a retrofit solution is required.